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 Altech UL489 Busbar Systems
UL489 recognized E305318
UL489 Listed Busbars
The Altech Busbar System is an innovative way to jumper up to 57 poles of Miniature Circuit Breakers (MCB). The advantages of this busbar system are: * * * * 30% Installation time savings Panel space savings Reduced maintenance High electrical ratings
Altech UL489
Universal UL489 Busbar fits most UL489 Miniature Circuit Breakers in the market!
Please contact Altech for details and further information.
UL489 Busbar System
* Every pin configuration is possible by combination of existing 6, 12 and 18 pin busbars. * Power Feeding: Power Feed Lug (115A), Direct Power Feed (115A) * UL listed for Altechs L-Series of Miniature Circuit Breakers * UL listed for use with most popular UL489 Miniature Circuit Breakers in the market.
Technical Specifications Material of Busbar Material of Insulation (Housing) Electrical Ratings Short Circuit Withstand Rating Applying Standards
Busbars UL489 Copper Polyamid 115A/480VAC 10kA UL489, VDE0660 Part 100, IEC60749, DIN EN60947-1
14
Altech Corp.(R) * t 908-806-9400 * f 908-806-9490 * www.altechcorp.com
Altech UL489 Busbar System
Power Feed Methods End Feed Method
P35ULT*
With the P35ULT Power Feed Lug as a Start/End Feeding Device a maximum input current of 115A per Phase can be achieved.
115A per phase 1 2 3 (P35ULT)
115A
115A
115A
With the P50ULB Modular Direct Power Feed as a Start/End Feeding Device a maximum input current of 115A per Phase can be achieved.
115A
P50ULB*
115A
115A
12 3 115A per phase
(P50ULB)
* For complete specifications and description of Feeding Devices see page 19.
Altech Corp.(R) * t 908-806-9400 * f 908-806-9490 * www.altechcorp.com
Altech UL489
15
1 PHASE BUSBAR
16mm2 for 115A
35 mm (1.38 in.)
UL489 recognized E305318
99 mm (3.90 in.)
15.5 mm (0.61 in.)
1P16UL3/6
Type/ Cat. No.
No. of Pins 6
Length [mm] 99
17 x 17.6 = 88 mm (3.46 in.)
204.6 mm (8.06 in.)
UL489 recognized E305318
Altech UL489
1P16UL3/12
Type/ Cat. No.
No. of Pins 12
Length [mm] 204.6
17 x 17.6 = 193.6 mm (7.62 in.)
310.2 (12.21 in.)
UL489 recognized E305318
15.5 mm (0.61 in.)
1P16UL3/18
Type/ Cat. No.
No. of Pins 18
Length [mm] 310.2
17 x 17.6 = 299.2 (11.78 in.)
Example for different No. of Pins
eg. 44 pins use 1x 1P16UL3/12 + 2x 1P16UL3/18
Busbars backwards to one another
1P16UL3 /18 1P16UL3 /12 /18 1P16UL3
ACCESSORIES
Type/Cat. No: Description: 16
overlapping * No. of overlapping pins of 2 busbars must be a multiplier of the No. of phases * Overlapping busbars are backwards to each other
Altech Corp.(R) * t 908-806-9400 * f 908-806-9490 * www.altechcorp.com
P35ULT Power Feed Lug
P50ULB Modular Direct Power Feed
BRUL (3 per strip) Insulation Cap
13.5mm (0.53 in.)
5 mm (0.20 in.) 17.6 mm (0.69 in.)
1.5 mm (0.06 in.) max. 1.5 mm (0.06 in.)
35 mm (1.38 in.)
13.5mm (0.53 in.)
5 mm (0.20 in.) 17.6 mm (0.69 in.)
1.5 mm (0.06 in.) max. 1.5 mm (0.06 in.)
35 mm (1.38 in.)
15.5 mm (0.61 in.)
13.5mm (0.53 in.)
5 mm (0.20 in.) 17.6 mm (0.69 in.)
1.5 mm (0.06 in.) max. 1.5 mm (0.06 in.)
2 PHASE BUSBAR
16mm2 for 115A
35 mm (1.38 in.)
UL489 recognized E305318
99 mm (3.90 in.)
15.5 mm (0.61 in.)
2P16UL3/6
Type/ Cat. No.
No. of Pins 6
Length [mm] 99
17 x 17.6 = 88 mm (3.46 in.)
204.6 mm (8.06 in.)
UL489 recognized E305318
2P16UL3/12
12
204.6
310.2 (12.21 in.)
UL489 recognized E305318
15.5 mm (0.61 in.)
2P16UL3/18
Type/ Cat. No.
No. of Pins 18
Length [mm] 310.2
17 x 17.6 = 299.2 (11.78 in.)
Example for different No. of Pins
eg. 30 pins use 3x 2P16UL3/12
Busbars backwards to one another
2P16UL3 2P16UL3 /12 /12 2P16UL3 /12
ACCESSORIES
Type/Cat. No: Description:
overlapping * No. of overlapping pins of 2 busbars must be multiplier of the No. of phases * Overlapping busbars are backwards to each other
P35ULT Power Feed Lug
Altech Corp.(R) * t 908-806-9400 * f 908-806-9490 * www.altechcorp.com
P50ULB Modular Direct Power Feed
BRUL (3 per strip) Insulation Cap 17
13.5mm (0.53 in.)
5 mm (0.20 in.) 17.6 mm (0.69 in.)
1.5 mm (0.06 in.) max. 1.5 mm (0.06 in.)
Altech UL489
35 mm (1.38 in.)
Type/ Cat. No.
No. of Pins
Length [mm]
17 x 17.6 = 193.6 mm (7.62 in.)
13.5mm (0.53 in.)
5 mm (0.20 in.) 17.6 mm (0.69 in.)
1.5 mm (0.06 in.) max. 1.5 mm (0.06 in.)
35 mm (1.38 in.)
15.5 mm (0.61 in.)
13.5mm (0.53 in.)
5 mm (0.20 in.) 17.6 mm (0.69 in.)
1.5 mm (0.06 in.) max. 1.5 mm (0.06 in.)
3 PHASE BUSBAR
16mm2 for 115A
99 mm (3.90 in.)
UL489 listed E305318
3P16UL3/6
Type/ Cat. No.
No. of Pins 6
Length [mm] 99
17 x 17.6 = 88 mm (3.46 in.)
204.6 mm (8.06 in.)
UL489 listed E305318
Altech UL489
3P16UL3/12
Type/ Cat. No.
No. of Pins 12
Length [mm] 204.6
17 x 17.6 = 193.6 mm (7.62 in.)
310.2 (12.21 in.)
UL489 listed E305318
15.5 mm (0.61 in.)
3P16UL3/18
Type/ Cat. No.
No. of Pins 18
Length [mm] 310.2
17 x 17.6 = 299.2 (11.78 in.)
Example for different No. of Pins
eg. 39 pins use 1x 3P16UL3/12 + 2x 3P16UL3/18
Busbars backwards to one another
3P16UL3 /18 3P 3 16UL3 /12 3P16UL3 /18
ACCESSORIES
Type/Cat. No: Description: 18
overlapping * No. of overlapping pins of 2 busbars must be multiplier of the No. of phases * Overlapping busbars are backwards to each other
Altech Corp.(R) * t 908-806-9400 * f 908-806-9490 * www.altechcorp.com
P35ULT Power Feed Lug
P50ULB Modular Direct Power Feed
BRUL (3 per strip) Insulation Cap
13.5mm (0.53 in.)
5 mm (0.20 in.) 17.6 mm (0.69 in.)
1.5 mm (0.06 in.) max. 1.5 mm (0.06 in.)
35 mm (1.38 in.)
13.5mm (0.53 in.)
5 mm (0.20 in.) 17.6 mm (0.69 in.)
1.5 mm (0.06 in.) max. 1.5 mm (0.06 in.)
35 mm (1.38 in.)
15.5 mm (0.61 in.)
13.5mm (0.53 in.)
5 mm (0.20 in.) 17.6 mm (0.69 in.)
1.5 mm (0.06 in.) max. 1.5 mm (0.06 in.)
35 mm (1.38 in.)
15.5 mm (0.61 in.)
Power Feed Devices
Easy connection of power supply wires to the busbar/MCB. Power Feed Devices ensure permanent connection.
Power Feed Lug
UL489 listed E305318
Modular Direct Power Feed
UL489 listed E305318
Material of Lug Insulation Material For use with
Type/Cat. No. Electrical Ratings Conductors Terminal Site Acceptability Required Torque
Brass Polyamid UL489 1-3 phase Busbar
31.3 mm (1.23 in.)
115A/480V AC 75 C 14-2AWG(1.53mm2) 4Nm (35.4 lb. in.)
P35ULT
115A/480V AC 75 C 14-1AWG(1.5-50mm2) 3.5Nm/31 lb. in. (14-6AWG) 4Nm/35.4 lb. in. (4-1AWG) Brass Polyamid UL489 1-3 phase Busbar
P50ULB
16.2 mm (0.64 in.)
16.1 mm (0.63 in.)
O13.5 mm (0.53 in.) 12.4 mm (0.49 in.) 17.75 mm (0.70 in.)
51.36 mm (20.22 in.)
6 mm (0.24 in.) 12.6 mm (0.50 in.)
Assembly Instructions
6 mm (0.24 in.)
3 mm (0.12 in.)
Miscellaneous Accessories
Type/Cat. No: Description:
Insulation Caps
Altech Corp.(R) * t 908-806-9400 * f 908-806-9490 * www.altechcorp.com
BRUL (3 per strip) Insulation Cap
Altech UL489
17.6 mm (0.69 in.)
74.2 mm (2.92 in.)
31.2 mm (0.00 in.)
48.5 mm (1.91 in.)
4 mm (0.16 in.)
19
Altech Busbar Systems
Configuration and Assembly of UL489 Busbars
UL489 Busbars are available in 3 different Pin Configurations per Phase, (6, 12 and 18 Pins).
The UL489 busbar cannot be cut, since the creepage and clearance distance requirements from UL are too stringent. Therefore, to obtain the desired No. of Pins, Busbar-Pins can be overlapped as explained below: 1) Busbars are overlapped backwards to each other. Both Pins of each Busbar fit together in the terminals of the Minature Circuit Breaker. 2 The Number of overlapping Pins of 2 Busbar must be a multiplier of the Number of Phases to keep existing Phase sequence. (Can be overlapped by more than the number of phases). 3) Any available combination of the 3 different Pin configurations is possible. 4) In most cases there is more than 1 combination possible. 5) For more possible configurations see Busbar Selection Table on page 21.
Configuration Examples*
16 Pins: 3 x 1P16UL3/6
1P16UL 3/6 1P16UL 3/6
Altech UL489
1 Phase
3/6 1P16UL
29 Pins: 1 x 1P16UL3/12 + 1 x 1P16UL3/18
1P16UL 1P16UL 3/18 3/12
22 Pins: 2 x 2P16UL3/12
2P16UL 2P16UL 3/12 3/12
2 Phase
36 Pins: 2 x 2P16UL3/12 + 1 x 2P16UL3/18
3/12 2P16UL 3/12
2P16UL 3/18 2P16UL
27 Pins: 1 x 3P16UL3/12 + 1 x 3P16UL3/18
3/12
3P16UL
3 Phase
3P16UL
3/18
39 Pins: 1 x 3P16UL3/12 + 2 x 3P16UL3/18
3P16UL 3P16UL 3/18 3/12 3P16UL 3/18
*For Questions, other configurations and detailed information please contact Altech Corp.
20
Altech Corp.(R) * t 908-806-9400 * f 908-806-9490 * www.altechcorp.com
Busbar Selection Table
No. of Pins 6 7 8 9 10 11 12 13 Necessary Busbars No. of Pins 27 Necessary Busbars No. of Pins 43 44 45 46 47 48 49 50 51 52 Necessary Busbars No. of Pins 38 Necessary Busbars
1 Phase System
1x 1P16UL3/6 2x 1P16UL3/6 2x 1P16UL3/6 2x 1P16UL3/6 2x 1P16UL3/6 2x 1P16UL3/6 1x 1P16UL3/12 3x 1P16UL3/6 2x 1P16UL3/12 3x 1P16UL3/6 1x 1P16UL3/6 + 1x 1P16UL3/12 2x 1P16UL3/12 3x 1P16UL3/6 1x 1P16UL3/6 + 1x 1P16UL3/12 2x 1P16UL3/12 3x 1P16UL3/6 1x 1P16UL3/6 + 1x 1P16UL3/12 2x 1P16UL3/12 3x 1P16UL3/6 1x 1P16UL3/6 + 1x 1P16UL3/12 2x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/12 1x 1P16UL3/18 2x 1P16UL3/12 2x 1P16UL3/6 + 1x 1P16UL3/12 1x 1P16UL3/6 + 2x 1P16UL3/12 2x 1P16UL3/12 2x 1P16UL3/18 2x 1P16UL3/6 + 1x 1P16UL3/12 1x 1P16UL3/6 + 2x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 2x 1P16UL3/18 1x 1P16UL3/6 + 2x 1P16UL3/12 2x 1P16UL3/6 + 1x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 2x 1P16UL3/18 2x 1P16UL3/6 + 1x 1P16UL3/12 1x 1P16UL3/6 + 2x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 2x 1P16UL3/18 2x 1P16UL3/6 + 1x 1P16UL3/12 1x 1P16UL3/6 + 2x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 2x 1P16UL3/18 1x 1P16UL3/6 + 1x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 2x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/6 + 1x 1P16UL3/18 3x 1P16UL3/12 2x 1P16UL3/12 2x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/6 + 1x 1P16UL3/18 3x 1P16UL3/12 2x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/6 + 1x 1P16UL3/18 3x 1P16UL3/12
28
29
30
14
15
31
16
17 18
32
19
33
20
34
21
35
22
36
37
23
38
24
39
25
40
26
41 42
2x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/6 + 1x 1P16UL3/18 3x 1P16UL3/12 2x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/6 + 1x 1P16UL3/18 3x 1P16UL3/12 2x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 3x 1P16UL3/12 2x 1P16UL3/18 3x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 2x 1P16UL3/18 3x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 2x 1P16UL3/18 3x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 2x 1P16UL3/18 3x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 2x 1P16UL3/18 3x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 2x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 1x 1P16UL3/6 + 2x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 3x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 1x 1P16UL3/6 + 2x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 3x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 1x 1P16UL3/6 + 2x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 3x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 1x 1P16UL3/6 + 2x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 3x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 1x 1P16UL3/6 + 2x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 3x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 3x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 3x 1P16UL3/18
1x 1P16UL3/12 + 2x 1P16UL3/18 3x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 3x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 3x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 3x 1P16UL3/18 3x 1P16UL3/18 3x 1P16UL3/18 3x 1P16UL3/18 3x 1P16UL3/18 3x 1P16UL3/18 3x 1P16UL3/18
40 42 44 46 48 50
1x 2P16UL3/6 + 2x 2P16UL3/18 3x 2P16UL3/18 2x 2P16UL3/12 + 1x 2P16UL3/18 1x 2P16UL3/12 + 2x 2P16UL3/18 3x 2P16UL3/18 1x 2P16UL3/12 + 2x 2P16UL3/18 3x 2P16UL3/18 1x 2P16UL3/12 + 2x 2P16UL3/18 3x 2P16UL3/18 1x 2P16UL3/12 + 2x 2P16UL3/18 3x 2P16UL3/18 3x 2P16UL3/18 3x 2P16UL3/18
3 Phase System 2 Phase System
6 8 10 12 14 1x 2P16UL3/6 2x 2P16UL3/6 2x 2P16UL3/6 3x 2P16UL3/6 1x 2P16UL3/12 3x 2P16UL3/6 2x 2P16UL3/12 1x 2P16UL3/6 + 1x 2P16UL3/12 2x 2P16UL3/12 1x 2P16UL3/6 + 1x 2P16UL3/12 1x 2P16UL3/18 2x 2P16UL3/12 2x 2P16UL3/6 + 1x 2P16UL3/12 2x 2P16UL3/6 + 1x 2P16UL3/12 1x 2P16UL3/6 + 1x 2P16UL3/18 2x 2P16UL3/12 2x 2P16UL3/18 1x 2P16UL3/12 + 1x 2P16UL3/18 2x 2P16UL3/12 2x 2P16UL3/18 1x 2P16UL3/6 + 1x 2P16UL3/18 1x 2P16UL3/12 + 1x 2P16UL3/18 2x 2P16UL3/6 + 1x 2P16UL3/18 1x 2P16UL3/6 + 2x 2P16UL3/12 3x 2P16UL3/12 2x 2P16UL3/18 1x 2P16UL3/12 + 1x 2P16UL3/18 2x 2P16UL3/6 + 1x 2P16UL3/18 1x 2P16UL3/6 + 2x 2P16UL3/12 3x 2P16UL3/12 2x 2P16UL3/18 1x 2P16UL3/12 + 1x 2P16UL3/18 3x 2P16UL3/12 2x 2P16UL3/18 1x 2P16UL3/12 + 1x 2P16UL3/18 1x 2P16UL3/6 + 1x 2P16UL3/12 + 1x 2P16UL3/18 3x 2P16UL3/12 2x 2P16UL3/12 + 1x 2P16UL3/18 2x 2P16UL3/18 1x 2P16UL3/6 + 1x 2P16UL3/12 + 1x 2P16UL3/18 3x 2P16UL3/12 2x 2P16UL3/12 + 1x 2P16UL3/18 2x 2P16UL3/18 1x 2P16UL3/6 + 1x 2P16UL3/12 + 1x 2P16UL3/18 2x 2P16UL3/12 + 1x 2P16UL3/18 2x 2P16UL3/18 1x 2P16UL3/6 + 2x 2P16UL3/18 3x 2P16UL3/18 2x 2P16UL3/12 + 1x 2P16UL3/18 1x 2P16UL3/12 + 2x 2P16UL3/18 9 12 15 18 2x 3P16UL3/6 1x 3P16UL3/12 3x 3P16UL3/6 1x 3P16UL3/6 + 1x 3P16UL3/12 2x 3P16UL3/12 1x 3P16UL3/18 1x 3P16UL3/12 + 2x 3P16UL3/6 2x 3P16UL3/12 2x 3P16UL3/12 1x 3P16UL3/6 + 1x 3P16UL3/18 1x 3P16UL3/12 + 1x 3P16UL3/18 2x 3P16UL3/18 1x 3P16UL3/12 + 1x 3P16UL3/18 2x 3P16UL3/6 + 1x 3P16UL3/18 1x 3P16UL3/6 + 2x 3P16UL3/12 3x 3P16UL3/12 2x 3P16UL3/18 1x 3P16UL3/12 + 1x 3P16UL3/18 2x 3P16UL3/18 3x 3P16UL3/12 2x 3P16UL3/18 2x 3P16UL3/12 + 1x 3P16UL3/18 3x 3P16UL3/12 1x 3P16UL3/6 + 1x 3P16UL3/12 + 1x 3P16UL3/18 2x 3P16UL3/18 2x 3P16UL3/12 + 1x 3P16UL3/18 1x 3P16UL3/6 + 2x 3P16UL3/18 2x 3P16UL3/12 + 1x 3P16UL3/18 1x 3P16UL3/12 + 2x 3P16UL3/18 3x 3P16UL3/18 1x 3P16UL3/12 + 2x 3P16UL3/18 3x 3P16UL3/18 1x 3P16UL3/12 + 2x 3P16UL3/18 3x 3P16UL3/18 3x 3P16UL3/18 3x 3P16UL3/18
21
16 18
24
20
27
22
30
24
33 36
26
39 42 45 48
28
30
Note: For detailed information and examples see page 20.
32
34
36
Altech Corp.(R) * t 908-806-9400 * f 908-806-9490 * www.altechcorp.com
Altech UL489
21


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